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Laser Welding Machine For Mold
Laser Welding Machine For Mold

Laser Welding Machine For Mold

Umshini Wokushisela i-Mold Fiber Laser wuhlelo olusebenza kahle kakhulu lokukhanda isikhunta kanye nokuhlanganisa insimbi emihle. Isebenzisa ubuchwepheshe be-fiber laser ethuthukisiwe (i-pulsed/QCW/CW, 150W–3000W) enezinga lokugxila le-micron (indawo engu-0.1–5.0 mm) nendawo encane ethinteke ukushisa, kunciphisa ukuwohloka nokucindezeleka okushisayo okutholakala ku-TIG/arc welding.
Thumela ukuPhenya

I-Shenzhen Chinasky Laser Technology Co., Ltd. ingomunye wabakhiqizi nabahlinzeki bomshini wokushisela we-laser wesikhunta e-China. Sicela uqiniseke ukuthi uthenga umshini wokushisela we-laser wekhwalithi ephezulu wesikhunta onewaranti yeminyaka emi-2 evela efektri yethu. Siphinde samukele ama-oda enziwe ngokwezifiso.

 

Isingeniso

 

Incibilikisa intambo yokugcwalisa yezinga lokukhunta (0.1-1.2 mm) kanye nensimbi eyisisekelo ukuze kwakheke amashisela aminyene, ahlanganiswe ngensimbi ukuze kulungiswe imifantu, izimbotshana, izimbobo zesanti, imiphetho egugile, amakhona aphukile, nokukhubazeka kwendawo. Ifanele insimbi yokubumba, insimbi engagqwali, i-aluminium, ithusi, nezinsimbi ezingafani, ishisela ukujiya okungu-0.2–6 mm.

Ilungele ukujova, ukugxiviza, ukufakela, kanye namathuluzi anembayo, isiza ukubuyisela isikhunta ekusebenzeni okuseduze-kwangempela (95–99%), ukwehlisa isikhathi sokuphumula kanye nezindleko zokumiselela kuyilapho kunwetshwa impilo yesikhunta.

 

Inzuzo

 

Ultra-Umthombo we-Precision Fiber Laser

Umshini usebenzisa-ikhwalithi ephezulu yelaser ye-pulsed/QCW/CW fiber (150W–3000W, 1064–1080nm) enekhwalithi yebhimu ehlukile (M² ~1.1), iletha amandla agxilile, azinzile weleveli yokushisela ye-micron{6}. Lo mthombo uvumela osayizi bamabala ukuthi bakwazi ukulungiseka ukusuka ku-0.1 mm ukuya ku-5.0 mm, ukuqinisekisa ukunemba kokukhomba ukulungisa-imifantu, izimbotshana ezincane, nemiphetho ecijile yokukhunta ngaphandle kokushisisa ngokweqile izindawo eziseduze. Iqeda isidingo sokushintshwa kwengxenye njalo, ihlinzeka ngokusebenza okungaguquki ezinkulungwaneni zemijikelezo yokulungisa.

 

I-HD CCD/Microscope Visual Monitoring

Yakhelwe-nge-10–20X HD ye-CCD noma ukuqapha ngesibonakhulu kunikeza ukubukwa okucacile, okukhulisiwe kwendawo yokushisela, okuvumela ukuqondanisa okunembayo nokukhomba okungamaphutha. Ama-opharetha angakwazi ukubona ngeso lengqondo i-weld pool ngesikhathi sangempela, alungise indawo namandla ukuze agweme ngaphezulu{4}}ukushisela noma ukulungisa okugejiwe. Le mpendulo ebonakalayo iqinisekisa ukushisela okungenasici,{6}okuphansi kwe-porosity emininingwaneni yesikhunta eyinkimbinkimbi, njengezindawo zamasango kanye nemiphetho yokuvala.

 

Ukuhambisana Kwezinto Ezibanzi Nokuqina

Uhlelo lushisela cishe zonke izinto zebanga-zesikhunta, okuhlanganisa izinsimbi zamathuluzi, insimbi engagqwali, i-aluminium, ithusi, nezinhlanganisela zensimbi ezingafani, ezinobubanzi obungu-0.2mm ukuya ku-6mm. Iphatha kokubili ukulungiswa okuncane-(intambo yokugcwalisa engu-0.1mm) nezinto ezingeziwe ezinkudlwana, iyenze ifaneleke kuyo yonke into kusukela ekufakweni kwesikhunta se-3C esincane kuya ezikhunjini ezisindayo{7}}zokusakaza. Lokhu kuguquguquka kuqeda isidingo semishini yokushisela eminingi yezinhlobo zezinto ezibonakalayo.

 

Ukunakekela-Idizayini yamahhala ye-Fiber Laser

Ngokungafani namalaser endabuko e-YAG, umthombo we-fiber laser awunazo izingxenye ezisebenzisekayo (awakho amalambu, izibonisi, noma izinduku) futhi udinga ukunakekelwa okuncane, nempilo yesevisi yamahora angu-50,000–100,000. Ukunakekelwa okujwayelekile kukhawulelwe ezinguqukweni zokuhlunga kwamanzi ngezikhathi ezithile kanye nokuhlanza ilensi, kunciphisa-izindleko zokusebenza zesikhathi eside kanye nesikhathi sokuphumula. Idizayini yemojuli futhi yenza kube lula ukushintshwa kwengxenye, iqinisekisa isevisi esheshayo kanye neziphazamiso ezincane zokukhiqiza.

 

{{0}Isistimu Yokupholisa Amanzi Esebenza Kakhulu

Imboni-ibanga elivaliwe{1}}i-loop water chiller igcina izinga lokushisa le-laser elizinzile ngesikhathi sokusebenza okuqhubekayo, ivimbela ukushisa ngokweqile nokuqinisekisa ukuphuma kwamandla okungashintshi ngisho nasezinkathini zokulungisa ezinwetshiwe. Isistimu yokupholisa inamandla-iyayonga, isebenzisa amandla aphansi uma iqhathaniswa nokusetha okupholisa okujwayelekile, isekela ukusebenza okuthembekile-kumamodeli aphezulu (1500W–3000W) asetshenziswa ezikhunjini ezinkulu.

 

Ama-welds aqinile, aphansi-e-Porosity

I-fiber laser egxilile idala amashisela aminyene, ahlanganiswe ngensimbi ane-porosity encane, athole amandla e-weld afika ku-95% wezinto eziyisisekelo. Ama-weld seams abushelelezi futhi afanayo, ngokuvamile adinga ukupholisha noma ukugaywa kancane{2}noma ukugaywa{3}}ukuhloba okuqondile noma ukuthumela umbhalo kungenzeka ngokushesha ngemva kokulungiswa, ukonga amahora wokuqeda umsebenzi. Lokhu kubangela ukulungiswa okungenamthungo okufana nekhwalithi yasekuqaleni yesikhunta.

 

Izinhlelo zokusebenza

 

Ukulungisa Isikhunta (Core)

  • Isikhunta sokujova: Imiphetho yokuvala egugile, ukuguga kwesango, imifantu, amaphinifa, nokulungiswa kobukhulu
  • Stamping Molds: Imifantu, amakhona aqoshiwe, nokuguga konqenqema kumathuluzi emoto/ensimbi wokugxiviza
  • Ama-Die-Casting Molds: Ukulungiswa kokuqhekeka okushisayo, ukuguguleka, kanye ne-porosity esikhunjeni se-aluminium/zinc die
  • I-Precision Molds: 3C (ifoni/ithebhulethi), isikhunta sezokwelapha, ithoyizi, nesezimoto (HRC 50–60)

Imboni Nezokukhiqiza

  • Ithuluzi & Die: Izibhakela, ezifayo, ezifakwayo, nokulungisa izinto
  • Izingxenye Zensimbi: Izingxenye zodonga oluncane, ukuhlanganisa kwensimbi okungafani, kanye ne-micro-welding
  • Ezezimoto: Ukulungiswa kwesikhunta senjini, chassis, nezingxenye zangaphakathi
  • Amadivayisi Ezokwelapha: Ukuhlanzeka okuphezulu, ukushisela okunembayo kwamathuluzi okuhlinzwa kanye nezibungu zokufakelwa
  • Hardware & Electronics: Izingxenye zokunemba, izixhumi, nezingxenye ezincane zensimbi

 

FAQ

 

Q1: Yiziphi izinto zokubumba ezingashiselwa lo mshini?

I-A1: Ishisela zonke izinsimbi zesikhunta ezivamile, insimbi engagqwali, i-carbon steel, i-aluminium alloy, ingxubevange yethusi, nezinhlanganisela zensimbi ezingafani.

Q2: Ingabe ukushisela kuyolimaza isikhunta sami?

A2: Cha. I-HAZ encane kakhulu ye-fiber laser (<0.5mm) and precise energy control minimize thermal input, eliminating deformation and preserving original mold accuracy.

Q3: Iyiphi i-filler wire esetshenziswayo?

I-A3: 0.1–1.2mm intambo yebanga lobubanzi besikhunta (insimbi emnene, engagqwali, i-aluminiyamu, noma ama-alloys angokwezifiso) afanayo okuyisisekelo ukuze kuhlanganiswe ngokugcwele.

Q4: Kuthatha isikhathi esingakanani ukufunda ukusebenza?

I-A4: Ukusebenza okuyisisekelo kuthatha amahora angu-2 ngezilawuli ezinembile; ubungoti obugcwele ezinsukwini ezingu-1-3. Sihlinzeka ngokuqeqeshwa kusayithi/kukude namamanuwali anemininingwane.

Q5: Yiziphi izinketho zamandla ezitholakalayo?

I-A5: I-Pulsed/QCW: 150W, 200W, 300W (ukulungisa okuncane); CW: 1500W, 2000W, 3000W (ukulungisa okukhulu/okujulile).

Q6: Yikuphi ukulungiswa okudingekayo?

I-A6: Ama-laser e-fiber acela ukulungiswa okuncane (akukho amalambu/okudlekayo). Izinguquko ezijwayelekile zokuhlunga amanzi kuphela kanye nokuhlanza ilensi; design Modular for service lula.

I-Q7: Ingakwazi ukulungisa isikhunta esikhulu / esindayo?

A7: Yebo. Amamodeli asekela izingalo zokushwibeka ezingama-360 degree, amatafula okusebenza esindayo (Ngaphansi noma alingana no-200kg), nokuhlanganiswa kwerobhothi kokukhunta okukhulu kwezimoto/kwezimboni.

Q8: Iyini iwaranti nangemva kokuthengisa?

I-A8: iwaranti evamile yeminyaka engu-1-2; ukwesekwa kobuchwepheshe bokuphila konke; ukulethwa okusheshayo kwezingxenye ezisele zomhlaba jikelele; ukulungiswa kwendawo kuyatholakala.

Q9: Ingabe i-post-weld polishing iyadingeka?

I-A9: Ngokuvamile kuncane noma akukho. Ama-welds abushelelezi futhi aminyene; ukujula okuqondile/ukuthumela umbhalo kuvame ukwenzeka, konga isikhathi sokuqeda.

 

Amashadi ashisayo: umshini wokuwasha we-laser wesikhunta, umshini we-laser wase-China wabakhiqizi besikhunta, abahlinzeki, imboni

Imingcele Yezobuchwepheshe

 

Imodeli HT{{0}WY-F1500 HT{{0}WY-F2000
Amandla e-laser 2000 W 2000 W
Laser wavelength 1080±5 nm
Ububanzi bokulungiswa kwamandla 10%-100%
Imvamisa yokuguquguquka Ngaphansi noma kulingana no-5000 Hz
Usayizi wendawo ekhanyayo 0.1 mm-5.0 mm
Ukusetshenziswa kwamandla okuphelele <8KW
Ukunikezwa kwamandla kagesi 220V±10%/50Hz noma 380V±10%/50Hz
Isistimu yokupholisa ukupholisa amanzi
Ibhentshi Lokusebenzela X=300 mm, Y=200 mm, Z=300 mm (u-X no-Y wesilawuli sesandla, u-Z olawulayo)
Usayizi=500 mm*350 mm
Isistimu yokubuka Isibonakhulu, i-CCD monitor